Ethanol Production from Biomass: Large Scale Facility Design Project

[摘要] High solids processing of biomass slurries provides the following benefits: maximized product concentration in the fermentable sugar stream, reduced water usage, and reduced reactor size. However, high solids processing poses mixing and heat transfer problems above about 15% for pretreated corn stover solids due to their high viscosities. Also, highly viscous slurries require high power consumption in conventional stirred tanks since they must be run at high rotational speeds to maintain proper mixing. An 8 liter scraped surface bio-reactor (SSBR) is employed here that is designed to efficiently handle high solids loadings for enzymatic saccharification of pretreated corn stover (PCS) while maintaining power requirements on the order of low viscous liquids in conventional stirred tanks. Saccharification of biomass exhibit slow reaction rates and incomplete conversion, which may be attributed to enzyme deactivation and loss of activity due to a variety of mechanisms. Enzyme deactivation is classified into two categories here: one, deactivation due to enzyme-substrate interactions and two, deactivation due to all other factors that are grouped together and termed “non-specific” deactivation. A study was conducted to investigate the relative extents of “non-specific” deactivation and deactivation due to “enzyme-substrate interactions” and a model was developed that describes the kinetics of cellulose hydrolysis by considering the observed deactivation effects. Enzyme substrate interactions had a much more significant effect on overall deactivation with a deactivation rate constant about 20X higher than the non-specific deactivation rate constant (0.35 h^-1 vs 0.018 h^-1). The model is well validated by the experimental data and predicts complete conversion of cellulose within 30 hours in the absence of enzyme substrate interactions.

[发布日期] 2009-10-29

[学科分类] 燃料技术