Preparation of polymer-clay nanocomposites via dispersion polymerization using tailor-made polymeric surface modifiers

[摘要] ENGLISH ABSTRACT: Fully exfoliated polystyrene-clay nanocomposites were prepared via free radical polymerization in dispersion polymerization, in a mixture of ethanol and water. Sodium montomorillonite clay (MMT) was pre-modified using 3-(trimethoxysilyl) propyl methacrylate (MPTMS) before being used in a dispersion polymerization process. The particles obtained were not completely stable and TEM images showed that most of the clay platelets were distributed in the dispersing phase. A second objective included, the preparation of low molecular weight of polystyrene (PS) and amphiphilic block copolymers of poly(styrene-b-2-hydroxyethyl acrylate) (PS-b-PHEA)using reverse iodine transfer polymerization (RITP) living/controlled free radical polymerization.The reaction kinetic profile of the RITP process for styrene and 2-Hydroxyethyl acrylate (HEA) was also studied. The formation of the block copolymer PS-b-PHEA was confirmed by GPC and gradient HPLC. The resulting PS-I and (PS-b-PHEA)-I were chemically modified by dimethylethylamine and triethylamine respectively, ended with PS and PS-b-PHEA has quaternary ammonium end-chain functionality (PS-cationic and (PS-b-PHEA)-cationic). The obtained functional polymers (PS-cationic) and (PS-b-PHEA)-cationic) were then grafted onto MMT via a simple ion-exchange process to offer MMT with polymer chains on the surface (PS-MMT) and (PS-b-PHEA)-MMT). Furthermore, the ability of the interaction ofPS-b-PHEA with MMT by adsorption via several functional groups was also investigated.The third objectiveincluded the use of this new class of pre-modified clay PS-MMT in the preparation of PCNs as stabilizers, the clay particles were encapsulated into PS latexes with a partially exfoliated structure at 100% CEC, upon stoppage of the polymerization process, and the final dispersion found to be stable for up to 5 wt% of clay filler loading. The thermal and thermo-mechanical properties of PS-nanocomposites were found to be dependent on both nanocomposites morphology, and clay loading.(PS-b-PHEA)-MMT was also used as stabilizers in the preparation of PS via dispersion polymerization. PS colloidal particles obtained were found to be armoured by (PS-b-PHEA)-MMT layers, with particles sizes in the micro-size range, with fair stability were obtained for clay loadings up to 5%. Analysis of the structure and thermo-mechanical properties of the resulting PCNs revealed the efficiency of the clay surface pre-modification in stabilizing the system throughout the heterophasic polymerization process.The melt flow properties of final PCNs were found to be strongly dependent on the clay loading, with shift observed from liquid-like viscoelastic to solid-like viscoelastic behaviour as the clay content increased due to percolation of the clay network within the PS matrix taking place upon film formation above Tg.

[发布机构] Stellenbosch University