Highly filled water based polymer/clay hybrid latexes

[摘要] ENGLISH ABSTRACT: The use of co-sonication (ad-miniemulsion) polymerisation for the preparation of highly filled polymer/clay hybrid latexes is described. Laponite (Lap) content levels in the range of 10–50 wt% were effectively encapsulated in both polystyrene (PS) and polystyrene-co-butyl acrylate nanoparticles (PSBA). The latex and film morphological features of these highly filled hybrid materials were evaluated using both transmission electron microscopy (TEM) and small angle X-ray scattering (SAXS). PS/Lap latexes exhibited mixed particle morphologies from armoured particles at low clay content (10 wt%) to encapsulated particles at high clay content (50 wt%). However, PSBA/Lap hybrid latexes exhibited predominantly crumpled particle morphologies through the clay content studied. The resultant polymer/clay nanocomposites (PCNs) of PS/Lap and PSBA/Lap exhibited either partially or fully exfoliated structures. It was found that generally these PCNs exhibited superior properties than the neat polymers except for thermal stability properties. As much as 5000% storage modulus improvement was observed for both PS/Lap and PSBA/Lap relative to the neat polymers. The Tg of PSBA/Lap showed a 14 ºC shift towards higher temperature. Rheology tests showed that the resultant PCNs exhibited solid-like viscoelastic behaviour. The encapsulation of montmorilonite clay (MMT) using the ad-miniemulsion procedure was found to be ineffective. The MMT platelets remained adhered onto the polymer particles surfaces. Ineffective encapsulation of MMT platelets was attributed to their dimensions which were either large or equal to those of the polymer particles. Despite the ineffective encapsulation, the MMT platelets were completely exfoliated within the final PCNs as shown by both SAXS and TEM.Overall, the ad-miniemulsion was found to be an effective method for the preparation of highly filled water based polymer/clay hybrid latexes. However, the clay encapsulation in polymer particles and the extent of clay exfoliation were found to be dependent on clay dimensions relative to the polymer particles, monomer/clay compatibility and clay modifier reactivity. It was found that clay dimensions and use of clay modifier that improve monomer/clay compatibility enhances encapsulation. On the other hand, the modifier reactivity influenced the extent of clay exfoliation in the final PCN, irrespective of clay encapsulation in the polymer particles. These findings were based on comparative studies conducted on the use of Lap versus MMT and non-reactive modifier versus reactive modifier during ad-miniemulsion polymerisation.

[发布机构] Stellenbosch University